The filling machine of high pressure PK-40 is intended for receiving products from polyurethane foam weighing from 70 gr up to 14 kg. The main application – products of various rigidity of the small sizes: assembly graters, a beehive, pillows, mattresses, automobile seats, a decor of an interior and a facade, a noise and vibration isolation for cars , dashboards, spoilers, wheels
The filling machine of high pressure PK-40 – has the maximum volume of 40 liters a minute (extreme productivity: minimum – 70g/sec., maximum — 670g/sec. mixes at a ratio of components 1.2:1). Ratio of B: A it is possible to change from 1:5 to 5:1. The maximum dose of filling for 35 sec. – 23 kg.
The PK-40 car is equipped with installation of heating of components, 2.5 kw, with the pump which gives the heat carrier to shirts of capacities. Control of temperature visual, with a possibility of adjustment of temperature on a copper.
The PK-40 filling machine is equipped with the unregulated pumps and frequency converters allowing to change the capacity of each pump.
The filling machine is equipped with the new controller allowing to bring the following parameters to the display: productivity in a second of components A and B, a ratio A: B, an expense of components, and also by means of touch management on the display it is possible to change a ratio of components, capacity of pumps, changing turns of electric motors. On the display parameters of pressure A and B which is easy for supporting in identical parameters by means of adjustable nozzles which equipped a filling head are removed. There is a program of the controller at which upon transition to other button of filling also the ratio, i.e. it can be done under each released detail will change. At start of the filling machine on components, sampling through a dividing head undertakes and by means of touch management the actual capacity of pumps of grams on a turn is established. Accounting of components is provided: separately A and B, together, for change, week, monthly, quarter.
Within a year all control goes on the display, in the subsequent control check of capacity of pumps is carried out once a year or every two years. When using the filling machine and controller of new generation the exact ratio of components is provided that provides the guaranteed quality of products.
On the filling machine the self-cleaning filling head (The Copyright certificate 16874444) which is providing ideal hashing of components, not demanding washing and a purge is established. Accuracy of maintenance of necessary temperature of components of 0.5 ° C. The provision of a head — vertical, horizontal, at an angle.
Power: 16 kW
Range of ratios: 1:5 – 5:1
Maximum capacity at a ratio of B: A-
1:1 — 600 g/sec.
2:1 — 540 g/sec.
1:2 — 450 g/sec.
Volume of capacities: 0.33 m3
Power: 16 kW
Basic complete set of filling machine of high pressure of the Polymer-Komplex:
Pneumatic pumps for downloading components from tare capacities in filling machine capacity
Capacities of 0.33 m3 with water shirts for thermostating of components and visual level. In coordination with the customer of capacity are established on a filling machine i frame, or stand nearby.
The device of heating of components in capacities
The mixer on component A capacity
Adjustable safety valves of pressure
The axial-plunger unregulated pumps aggregated with electric motors installation of magnetic couplings is possible
The frequency converters allowing to change the capacity of each pump and a ratio of components
Mesh filters with the crane for discharge of the filtered parts.
Electronic sensors of pressure and arrow manometers on lines of circulation of components of high and low pressure
Hydroelectric power station with the hydroaccumulator, for management of work of a hydraulic cylinder of a filling head and the cut-off valves providing switching of small and big circulation. Pressure in a hydraulic system is supported automatically in the range of 90-180 atm
The electrocase with a control system equipped with the Delta controller
The touch display which there is all control. Main functions of the program: 60 programs of filling with a task of a ratio and productivity; control of level, temperature and pressure with the system of protection; the day off mode which is periodically including circulation of components on a machine contour in days off and holidays; the table of filling of pipes where it is possible to enter data on a pipe — diameter of a steel pipe, diameter of a cover (steel or plastic), the cover length, the required density and the machine itself will count seconds of filling with the adjusted material productivity; storage of information on fillings and accidents, with a possibility of transfer on the USB carrier
Rotary arrow of 2.2 m, 270 ° for a filling head with the pneumatic cylinder as the balance weight providing smooth rise and lowering of a filling head by the operator
Additional complete set:
Chiller (heating/cooling device) of components
Sensors of level of components in capacities
The system of automatic downloading components in filling machine capacity
Rotary arrow with the spring balance weight
The mixer on component B capacity
Magnetic couplings on pumps
Driving rail cart. The filling machine with capacities is installed on the cart and moves on rails along forms.
storage of components (component A and B on 4 m3) with automatic downloading components in filling machine capacity
50% prepayment, 40% — upon readiness of the machine for shipment, 10% — within 5 days after signing of the act of a commissioning at the plant of the Buyer. Enter the price start-up — adjustment works, training of personnel, technology and guarantee maintenance during 1 year.
Delivery — shipment at own expense.
Sale of the equipment in leasing or the credit is possible.