Filling machines of high pressure

Filling machines of high pressure of the Polymer Komplex are environmentally friendly, waste-free installations for processing of any two-component systems of polyurethane foam. Machines can be built in the line and work in the automatic mode. They can be applied also to production of products from polyurethane foam on stationary filling forms.

On technological effectiveness and technological level of the machine of the Polymer Komplex do not concede to mas of the leading foreign companies, and even surpass them in reliability, being two-three times cheaper.

Основные модели заливочных машин высокого давления ПК Полимер-Комплекс

Basic equipment of high-pressure filling machines PC Polymer-Komplex:

• Pneumatic pumps for the injection of components from container containers in a tank filling machine
• Tanks with a volume of 0.33m3; 0.63 m3; 1m3 (depending on machine performance) with water jackets for temperature control of components and a visual equation. By agreement with the customer, they are installed on the frame of the filling machine, or stand nearby.
• The device components in containers
• Mixer on the container of component A
• Temperature sensors
• Adjustable Pressure Relief Valves
• Axial piston fixed pumps aggregated with electric motors, magnetic couplings possible
• Frequency converters that allow you to change the performance of each pump and the ratio of components
• Strainers with a tap for draining the filtered particles.
• Pressure gauges and booms
• A hydraulic station with a hydraulic accumulator, for controlling the operation of the hydraulic cylinder in the filling head and shut-off valves, providing switching of small and large circulation. The pressure in the hydraulic system is obtained automatically in the range of 90-180 atm
• Electrical cabinet with control system, equipped with a Delta controller
• Touch screen through which the whole setup goes. The main functions of the program: 60 programs. level, temperature and pressure control with protection system; weekend mode, periodically including the circulation of components on weekends and holidays; data on the pipes through which data can be entered on the pipe – the diameter of the steel pipe, the diameter of the sheath (steel or plastic), the length of the sheath, the required value and the machine itself calculates the seconds of filling with the configured material capacity; storage of information about fillings and accidents, with the possibility of transferring to a USB-drive
• Filling head single-cylinder or two-cylinder (L-shaped)
• Swivel boom 2.2 m, 270 ° for the filling head with a pneumatic cylinder as a balancer, providing a swimming rise and lowering of the filling head of the operator
• Remote Control

Additional equipment:

• Chiller (temperature / cooling unit) components
• Tank level sensors
• System for the automatic injection of components in the tank of a filling machine
• Swivel boom with spring balancer. Unclaimed Boom
• Mixer on the container of component B
• Magnetic couplings for pumps
• Drive rail trolley. The filling machine with the trolley is mounted on the trolley and moves along the rails along the molds.
• Warehouse components (components A and B of 4 m3 each) with automatic filling of components in the tank of the filling machine